HELLOFRESH'S SMARTPAC FACILITY
Thermal Insulation for GEA at HelloFresh’s SmartParc Facility
Client: GEA
Project: Thermal Insulation Solution for Substation
Location: SmartParc SEGRO – Derby, UK
Scope: Thermal insulation of pipework and vessels in a multi-temperature refrigeration system.
Sector: Food Manufacturing & Distribution

The Challenge
As part of HelloFresh’s commitment to sustainability and innovation, the company partnered with GEA to build a state-of-the-art manufacturing and distribution centre at SmartParc in Derby. The ambitious facility was designed with a shared heating and cooling system that recycles waste heat from refrigeration plants and reuses it to warm office spaces and water systems.
With energy efficiency and environmental impact top of mind, GEA required a high-performance thermal insulation solution for a key component of the site: the substation. The insulation needed to support SmartParc’s goal of deriving 100% of its energy from renewable sources.
Our Solution
GEA entrusted us with delivering a thermal insulation system tailored to the demands of this innovative site. We procured and installed a robust insulation solution for the substation, ensuring optimal thermal performance, safety, and long-term durability.
Our approach not only aligned with the energy-efficient design of the overall facility but also contributed to reducing heat loss and improving operational efficiency across the network.
The Results
The completed system integrates seamlessly with the site's cutting-edge infrastructure. By minimizing energy waste and supporting the recycled heat strategy, our insulation solution plays a vital role in the facility’s carbon-neutral goals.
SmartParc Derby now stands as a benchmark for sustainable industrial design in the UK—and we’re proud to have been part of that success through our partnership with GEA.
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